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Blowout Preventer, Koomey Unit

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Ram BOP

S Type Ram BOP

Ram BOP

Structual Feature

●  Pressurized components adopts superior alloy steel with good strength and impact toughness.
●  Door seal of the high pressure BOP uses combined seal, which has better seal from the well pressure.
●  Use floating or integral gate, can seal safely and change conveniently.
●  Use buriel-type oil passage, Bearing hinge is separated from the hydraulic hinge.
●  Hinge structure is simple, easy to dismount and mount.
●  Use big arc-type shell on both sides of the chamber, and transit by arc-type all around, to reduce the peak stress of the shell under pressure.
●  With compact structure, smaller than similar foreign products.
●  The internal shell of BOP resistant to low temperature can process pipeline, to make the steam flow inside the BOP, radiat heat.
 

Ram Assembly

Pipe Ram

Annular BOP


1. Top seal 2. Front seal 3. Ram body

HF type Ram assembl

Diverter

1. Top seal rubber 2. Front seal rubber 3. Ram body

4. Clamp holder 5. Ram bolt

H type Ram assembly


Ram BOP


1. Ram body 2. Bolt 3. Ram bolt 4. Ram rubber

5. Clamp holder

S type Ram assembly

Shear Ram
       Shear ram can cut pipe the well, blindly close the wellhead, and also used as blind ram when there is no pipe in the well. The installation of shear ram is the same with the original ram.
●  In the normal condition used as blind ram, in case of emergency, used as shear ram.
●  Shear damper can be repeatedly cut pipe and not damage the blade, The weared the blade can be reused after the repair. Shenkai produces the shear ram with shear life in more than five times, Allowed to replace the sealing rubber.
●  The ordinary ram blade is integrated with the ram body.
●  The ram blade of BOP resistant to high sulfer is separated with the ram body, which is easy to change blade after blade damaged, and make the ram body be able to repeated use.
●  The contact sealing surface between top seal of shear ram and blade is large, which effectively reduce the pressure on the rubber sealing surface, and prolong its life.

Annular BOP

1. Down shear ram body 2. Top seal rubber 3. Right seal rubber 4. Blade sealLeft seal rubber 3. Up shear ram body
4. Top seal rubber 5. Left seal rubber 6. Up shear ram body

Shear Ram Assembly Structure of S type Ram BOP

Variable Ram
       Variable ram can be used to seal different diameter of pipe string. Variable ram is composed of variable ram, top seal, variable front seal. The installation of variable ram in the BOP is in the same as the common ram, don't need to change any part of the BOP.

 Diverter


1. Variable Ram Rubber 2. Ram Body 3. Top Seal Rubber

Variable Ram Assembly Structure of S type Ram BOP

S Ram BOP Specification&Model 

Operating pressure
(psi)
Bore(in)
180-7  1/16230-9280-11350-13 5/8430-16 3/4480-18 3/4530-20 3/4540-21 1/4680-26 3/4
140-20000\\\\\\\\\
105-15000SSSS\\\\\
70-10000SSSS\S\\\
35-5000SSSSSS\S\
21-3000SSSSS\S\S
14-2000\\\\\\\S\

 Note:S Ram BOP Specification&Model

S represents S type ram BOP 

Specification&ModelMain Bore
mm(in)
Working Pressure
MPa(psi)
Oil quantity for opening (Single Cylinder)Oil quantity for closing(Single Cylinder)Ram TypeRam Size
(in)
Dimension mmweight kgRecommended BOP code
lengthwidthheightsingledouble
singledouble
180(71/16 in)series(2)FZ18-21179.4(71/16)21-30001.62Hmaximum5 9/1614206455688548551540(2)S04.00
(2)FZ18-35179.4(71/16)35-50001.62Hmaximum5 9/1614206456249108951580(2)S48.00
(2)FZ18-70179.4(71/16)70-100002.22.5Hmaximum5 9/161720640897126216603020(2)S62.00
(2)FZ18-105179.4(71/16)105-150007.48Hmaximum5 1/21988820922137231755885(2)S29.00A
230(9in)series(2)FZ23-21228.6-921-30001.31.5HFmaximum 715265655808667051250(2)S79.00
(2)FZ23-35228.6-935-50004.75.3HFmaximum 72036720805119018303415(2)S23.00
(2)FZ23-70228.6-970-1000078Hmaximum 723248501038151836356835(2)S01.00
(2)FZ23-105228.6-9105-1500010.210.9HFmaximum 721709201140164041507500(2)S93.00
280(11in)series(2)FZ28-21279.4-1121-30002.73.2Smaximum 8 5/81846675740110014002550(2)S77.00
(2)FZ28-35279.4-1135-50005.46.2Smaximum 8 5/82265785895132524754550(2)S45.00
(2)FZ28-70279.4-1170-1000078Hmaximum 8 5/823248501102158237706850(2)S16.00
(2)FZ28-105279.4-11105-1500014.616.7Hmaximum 8 5/82650105012441784630311028(2)S67.00
346(135/8 in)series(2)FZ35-21346.1(135/8)21-30007.88.9Smaximum 10 3/42414760774116427055115(2)S78.00
(2)FZ35-35346.1(135/8)35-50007.99.3Smaximum 10 3/42415847930137030105480(2)S103.00
(2)FZ35-70346.1(135/8)70-100001820.7HFmaximum 10 3/42786108512761782612011135(2)S104.00
(2)FZ35-105346.1(135/8)105-1500017.420Hmaximum 10 3/43074114014201985894516070(2)S115.00
425(163/4 in)(2)FZ43-35425.5(163/4)35-500010.311.6HFmaximum 10 3/4292311901090157053009860(2)S95.00
476(183/4 in)series(2)FZ48-35476.3(183/4)35-500024.527.9HFmaximum 163430144015042072975812286(2)S116.00
(2)FZ48-70476.3(183/4)70-1000024.527.9HFmaximum 1634301440161821861031220624(2)S102.00
527(203/4in)(2)FZ53-21527.1(203/4)21-300012.213.6HFmaximum 163424116510651650613013355(2)S83.00
540(211/4 in)series(2)FZ54-14539.8(211/4)14-200012.113.8HFmaximum 16330011309401480556010200(2)S33.00
(2)FZ54-35539.8(211/4)35-50002629.6HFmaximum 163590144513201950927017670(2)S105.00
680(263/4in)(2)FZ68-21679.5(263/4)21-300032.637HFmaximum 18 5/843501450125018701236020290(2)S87.00
Note:1. BOP Testing pressure is 1.5 times of standard pressure
2. Operating pressure is from 8.4Mpa to 10.5Mpa

 S Type Shear Ram Operating specification

BOP TypeBOP modelRecommended BOP codeCylinder TypeSpecification of drill pipe
S(2)FZ 18-70(2)S62.00Normal cylinder\
(2)S92.00Cylinder with tandem booster4 1/2"  16.6lb/ft  G-105  PSL-3
(2)FZ28-35(2)S45.00Large cylinder\
(2)S100.00Large cylinder5"  19.5lb/ft  G-105  PSL-3
(2)FZ 28-70(2)S16.00Normal cylinder\
(2)S02.00Large cylinder5"  19.5lb/ft  G-105  PSL-3
(2)FZ 35-35(2)S103.00Normal cylinder\
(2)S99.00Large cylinder5"  19.5lb/ft  G-105  PSL-3
(2)FZ 35-70(2)S104.00Normal cylinder5"  19.5lb/ft  G-105  PSL-3
(2)S112.00Large cylinder5 1/2"  24.7lb/ft  G-105  PSL-3
(2)S117.00Cylinder with tandem booster5 1/2"  24.7lb/ft  S-135  PSL-3
(2)FZ 35-105(2)S115.00Normal cylinder5"  19.5lb/ft  G-105  PSL-3
(2)S113.00Cylinder with tandem booster5 1/2"  24.7lb/ft  S-135  PSL-3
(2)FZ 54-35(2)S105.00Normal cylinder5"  19.5lb/ft  G-105  PSL-3

 S Type Variable Ram Range 

BOP TypeBOP ModelRange of Variable Ram (in)
S(2)FZ 18-702 3/8"-3 1/2"
(2)FZ28-352 3/8"-3 1/2"3 1/2"-5"
(2)FZ 28-702 3/8"-3 1/2"3 1/2"-5"
(2)FZ 35-352 3/8-3 1/22 7/8"-5"4 1/2-5 1/25-7"
(2)FZ 35-702 3/8-3 1/23 1/2-5"4 1/2-5 1/25-7"
(2)FZ 35-1052 3/8-3 1/2 3 1/2-5"4 1/2-5 1/25-7"
(2)FZ 54-144 1/2"-5 1/2"
(2)FZ 53-214 1/2"-5 1/2"
(2)FZ 54-354 1/2"-5 1/2"

U Type Ram BOP

Ram BOP

Structual Feature

●  Pressurized components are forging matierals, having good strength and impact toughness, avoid the forging default.
●  Middle flange uses combined seal, its switch is operated by hydraulic pressure, easy to change the ram.
●  Equipped with auxiliary oil cylinder, compared with the traditional shear ram BOP, it has the function, smaller volume.
●  Ram rubber is abundant, and use self-contained seal.
●  Manual locking device belongs to the standard configuration, In the event of hydraulic loss, it can ensure that ram remains closed.
●  Manual and hydraulic locking device and auxiliary oil cylinder can be equiped according to customer's requirements flexibly, and easy to interchange.
●  The internal shell of BOP resistant to low temperature can process pipeline, to make the steam flow inside the BOP, radiat heat. (for costumer’s option).
●  The internal part of BOP resistant to high sulfer which contact the well liquid has Surfaced high nickel base alloy, which can achieve the highest levels of resistance to H2S and CO2.

Ram Assembly
●  Pipe Ram

 Annular BOP

1. Top seal rubber 2. Ram body 3. Front seal rubber

U type Ram structure sketch

 Shear Ram

 Shear ram can cut pipe the well, blindly close the wellhead, and also used as blind ram when there is no pipe in the well. The installation of shear ram is the same with the original ram.
●  In the normal condition used as blind ram, in case of emergency, used as shear ram.
●  Shear damper can be repeatedly cut pipe and not damage the blade, The weared the blade can be reused after the repair. Shenkai produces the shear ram with shear life in more than five times, Allowed to replace the sealing rubber.
●  The ordinary ram blade is integrated with the ram body.
●  The ram blade of BOP resistant to high sulfer is separated with the ram body, which is easy to change blade after blade damaged, and make the ram body be able to repeated use.
●  The contact sealing surface between top seal of shear ram and blade is large, which effectively reduce the pressure on the rubber sealing surface, and prolong its life.

 Diverter

1. Down shear ram 2. Set srew 3. Left seal 4. Up blade

5. Top seal rubber 6. Up shear ram body
7. Blade seal 8. Set screw 9. Right seal 10. Down blade

Shear Ram Assembly Structure of U type Ram BOP resistant to high sulfer

Ram BOP

1. Down shear ram body 2. Left seal rubber
3. Up shear ram body 4. Top seal rubber
5. Right seal rubber 6. Blade seal

Shear Ram Assembly Structure of U type Ram BOP

 Variable Ram

       Variable ram can be used to seal different diameter of pipe string. Variable ram is composed of variable ram, top seal, variable front seal. The installation of variable ram in the BOP is in the same as the common ram, don't need to change any part of the BOP.

 Annular BOP

1. Variable Ram rubber 2. Ram body 3. Top seal rubber

Variable Ram Assembly Structure of U type Ram BOP

BOP with side door

Diverter

Bonnet type ram BOP is mainly used in overhaul, control in the process of fracturing and drilling well head pressure.
●  Small volume, light weight, simple and compact structure.
●  Replacing ram simply needs to unscrew the side cover nut, remove the side cover board, simple and convenient; it doesn`t need to disconnect the hydraulic pipeline, this effectively prevents the pollution of hydraulic oil.



BOP with side door specification

 

Specification
model2FZ18-35SE
bore179.4mm(7 1/16〃)
rated working pressure35MPa(5000psi)
immobile water pressure test pressure52.5Pa (7500psi)
rated hydraulic operating pressure21 MPa(3000psi)
recommended hydraulic operating pressure8.4~10 .5MPa(1200~1500psi)
Valume of opening cylinder1.4L/个(0.37 US Gal/set)
valume of closing cylinder1.3L/个(0.34 US Gal/set)
temperature classT-20
assembled ram type3 1/2”pipe ram 、blind ram
weight1200kg(2643Lbs)


Annular BOP

Ram BOP

Feature
●  Rubber core store glue big quantity , small friction resistance, when switch pressure sealing ability.
●  Using hemispherical head, no stress concentration phenomenon when under pressure, casing stress evenly, easy to tear open outfit.
●  Piston stroke is short, low height, and set the wear ring.
●  The lip seal, long service life.
●  Low temperature processing annular blowout preventer shell diameter has a trough steam pipe, pipe ventilation with saturated vapor, round shell for heating.( For the customer to choose ).
●  High sulfate-resistant blowout preventer internal all parts contact well liquid surfacing high nickel base alloy, can achieve the highest levels of resistance to effect such as H2S and CO2. For the customer to choose.

Annular BOP element specification& Model 

Working

pressure

MPa(psi)

Main bore
mm(in)
179.4-7  1/16228.6-9279.4-11346.1-13 5/8425-16 3/4476-18 3/4527-20 3/4539.8-21 1/4749.3-29 1/2762-30
3.5(500)
7(1000)
14(2000)
21(3000)
35(5000)
70(10000)

Note:●Tands for spherical type 

Spherical type annular bop and packing element specification

 

ModelMain bore
mm(in)
Working pressure
MPa(psi)
Operating Pressure MPaConnection typeDimensionmm mmRecommended bop codeweight kg

Top

BottomOutside diameterHeight
FH18-21179(7 1/16)21(3000)8.4~10.5studdedfanged737743FH1821NL-001350
FH18-3535(5000)737790FH1835NL-001572
FH18-70/10570(10000)10921136H09.005070
FH23-21228(9)21(3000)900830FH2321-002104
FH23-3535(5000)9981200H14.003540
FH28-21279(11)21(3000)1013838FH2821NL-002574
FH28-3535(5000)11381081FH2835-004410
FH28-35/7035(5000)11381096FH2835/70-004451
FH28-70/10570(10000)14481420FH2870/105-0010800
FH35-35346(13 5/8)35(5000)12701160FH3535-006400
FH35-35/7035(5000)12701227FW1305-00A6843
FH35-70/10570(10000)16401664FH3570-0015110
FH43-35425(16 3/4)35(5000)15241320H24.0010834
FH48-70476(18 3/4)70(10000)19371882H26.0027161


Taper type annular BOP

Annular BOP

Feature
●  The lip seal, has a self-sealed capability, it is more reliable.
●  A bore in piston with stroke test, can measure rubber`s life.
●  The claw plate connection, reliable connection, the shell stress even and convenient installation.
●  Upper pistons for cone, the product outside diameter is small.
● Friction surface with abrasion proof plate, protect the header, easy to replace.

Taper Type annular BOP 

Working

pressure

MPa(psi)

Main bore
mm(in)
179.4-7  1/16228.6-9279.4-11346.1-13 5/8425-16 3/4476-18 3/4527-20 3/4539.8-21 1/4749.3-29 1/2762-30
3.5(500)
7(1000)
14(2000)
21(3000)
35(5000)
70(10000)

Note:▲Stands for typer Type

Taper Type annular BOP and packing element specification


ModelMain bore
mm(in)
Working pressure
MPa(psi)
Operating Pressure MPaConnection typeDimensionmm mmRecommended bop codeweight kg

Top

BottomOutside diameterHeight
FHZ35-21346(13 5/8)21(3000)8.4~10.5studdedfanged12961203H13.004693
FHZ35-3535(5000)13401350H28B.005713
FHZ43-21425(16 3/4)21(3000)13861368H16.006180
FHZ53-21527(20 3/4)21(3000)14521463H15.007873
FHZ54-14540(21 1/4)14(2000)15161337H33.006780
FHZ54-3535(5000)20652055H27B.0021475


 Diverter

Diverter

Our company produces the design and manufacture of diverters according to API 16 a, flange specifications in accordance with ASME B16.47 standard for《 large diameter pipe steel flange 》requirements. 29 1/2 "- 500 psi diverter`s top and bottom connections are class 300 B16 / A NPS30 R95, 30" - 1000 psi diverter`s top and bottom connections are class 600 B16 NPS30 R95 / A.

Diverter and packing element specification form

 

ModelMain bore
mm(in)
Working pressure
MPa(psi)
Operating pressureMPaConnection typeDimension mmRecommended bop typeweight kg
TopBottomOutside diameterHeight
FFZ75-3.5749.3(29 1/2)3.5(500)8.4~10.5studdedfanged19101798H06.00C12607
FFZ76-07762 (30)7(1000)18051700H31.0013866
29 1/2”-500 psi Diverter top&bottom connection: class 300 B16/A NPS30 R95
30”-1000 psi Diverter top&bottom connection: class 300 B16/A NPS30 R95


Belt pressure operation BOP

Ram BOP

With pressure working BOP is the core of the pressure equipment device, through the bop sealing rubber core of open and closed to control the wellhead sealing, and complete with pressure process. Ram BOP shell chamber, the annular blowout preventer piston adopts reliable surface wear-resistant anti-corrosion technology, suitable for operation under pressure annular blowout preventer high frequency switching requirements.

Belt pressure operation BOP main technical specification: 

Specification
ModelFZ18-35A
Bore179.4mm(7 1/16〃)
Rated working pressure35MPa(5000psi)
Immobile water pressure test pressure52.5Pa (7500psi)
Rated hydraulic operating pressure21 MPa(3000psi)
Recommended hydraulic operating pressure8.4~10 .5MPa(1200~1500psi)
Weight1267kg(2793Lbs)
Dimension1832mm×858mm×701mm

Coiled Tubing BOP Stack

■ Suitable for coiled tubing operation, effectively prevent the blowout accident, and ensure safety operation

■ Typical coiled tubing well control device including the bop and stuffing box

■ Stuffing box using side door open form, simple and easy to replace the rubber core even in coil tubing operation

■ Adopt dual cylinder structure, use well pressure to seal, long usage life and less control pressure

■ Equipped with blind ram, shear ram, slip ram and pipe ram

■ Slips ram using removable structure design, unique tooth profle design can reduce the harm for coil tubing

Annular BOP

Koomey  Unit,BOP Control System

BOP  CONTROL  SYSTEM

Complied with API Spec 16D<Specification for control system of well head control equipment and distribution equipment>,Also can be customized  according  to the special requirements of Client, applying variety of explosion-proof technology, meet the European CE/ATEX certification standards.

  • Advanced Profibus and PLC control technology to simplify the operation automatically.

  • Cable or fiber connection between main control panel and auxiliary driller' s panel,The distance can be over 200 meters and fast response speed

  • Equip with external hydraulic source and nitrogen  backup  system  source,  ensure  normal operation under unexpected circumstances

  • Equip  with  backup  power  supply,  the  control  unit  can  work  normally  for  more  than  120 minutes in case of sudden power failure, ensuring continuous and safe operation

  • Optional PN-T remote console automatic recording module can provide data traceability for remote console operation

  • Strong applicability, applied in a variety of harsh conditions(high and low temperature, offshore)stably

  • Compatible with most international drilling instruments, can realize integrated monitoring function

Pneumatic Type BOP Control System Configuration and Parameter:

 Diverter

Electric Type BOP Control System configuration and Parameter:

Ram BOP

            1. FKQ3200-12 Light indicating type BOP control system

The whole system adopts inductive sensor control technology, and each BOP switch status can realize real-time synchronization between two remote control panels. 

                ■ Better cost effective compared with electric control system, it has the same position display function and response speed

                ■ More accurate and faster response speed: relative air circuit signal shows the rotary valve position;the electrical signal transmission speed is faster. Field staffs are able to know the equipment status faster and more accurately, which avoids the inconsistency of the traditional remote control valve position switch status

               ■ Better stability:electrical signals avoid mechanical errors, solving the problem of signal failure caused by the internal block of the gas bundle during the transmission of the gas signal


Annular BOP

2. FKDQ Electric Control System

        The whole system is equipped with backup power supply, which can operate normally for 120 minutes in case of power failure in field, ensuring continuous and safe field operation

        ■ Advanced fieldbus technology and PLC control technology, simple operation and automation 

        ■ Operation indication and anti-error function in the driller's panel, easy and reliable operation

        ■ Strong adaptability, can operate stably under a variety of harsh working conditions

        ■ The whole equipment certified by API, IEC and ATEX

        ■ Optional PN-T automatic recording module provides data traceability for remote console operation process Compatible with our own drilling  instruments, can  realize  integrated  monitoring function

        Diverter

      3.FKWDQ Wireless BOP Remote Control System:     

            ■ Advanced wireless remote control technology, the control distance can reach hundreds of meters, short control lag time, not affected by the ambient temperature. This system overcomes the shortcoming of fixed point operation control, and improves the safety and convenience of drilling operation

            ■ Optional PN-T automatic recording module provides data traceability for remote console operation process

            ■ Hand-held terminal operation can realize the function of remote shut-down in emergency, and improve the safety of the BOP switch control and the reliability of the emergency treatment when blowout occurs

            ■ Compatible with our own drilling instruments, can realize integrated monitoring function

            ■ Operation indication and anti-error function in the driller's panel, easy and reliable operation

            ■ The whole system equip with backup power supply, which can operate normally for 120 minutes in case of power failure in field, ensuring continuous and safe field operation

            ■ The whole equipment certified by API,IEC and ATEX

            Ram BOP

              4.Rapid Charging BOP Control System:

             ■ Internal integration volume is small and automatically reversiable, can also achieve continuous pressurize

                ■ The system customized for pressure test for well control products such as BOP and manifold, and the pressurization speed can reach more than 5 times of the conventional pressure test system

                ■ Windows operating interface, easy operation and with clear picture

                ■ With manual and automatic pressure test function, data computer storage, and no data loss in case of power loss

                ■ Customized according to customer requirements (including operation room, monitor equipment,etc)

                Annular BOP






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